Epoxy Coatings


Warren Ultracoat (Ultracoat) is a 100% solids, zero VOC.s (volatile organic compounds e.g. solvents) epoxy resin coating system.

Ultracoat is a waterproof, highly chemical resistant, durable and structural epoxy coating system for the repair, rehabilitation and permanent protection of a wide range of structures and assets.

Ultracoat is our go to epoxy coating. In our opinion it is probably the best epoxy coating system on the market.

The Ultracoat system was developed in the USA by Danny Warren over 25 years ago and has been extensively tested and certified in the USA over the last 25 years and tested in Germany by IKT, Berlin Water and by Sydney Water and Brisbane Water in Australia and is currently under test with UK test houses.

Our operatives at Power Coatings have been using this epoxy resin and its patented delivery system with great success since 2005 on pipes, manholes, pump-chambers, wet wells, bunds, on chemical plants, breweries and food production plants

This system can be used for the restoration, repair and protection of virtually any substrate including, concrete, brick, cast iron, steel, GRP, many plastics and composites.

Ultracoat can be sprayed onto damp substrates with no primer, which increases it range and speed of application.

Ultracoat is sprayed hot from patented delivery equipment and can be applied in one coat up to 8mm thick with no slumping or running. The spray process generates minimal overspray, does not drip when applied to overhead surfaces and can usually be put back into service in 2-3 hours after final application and checking is completed.

Ultracoat contains no solvents of VOCs; it is not flammable and is ideal for use in confined spaces.

The Ultracoat system has a range of complimentary products that include, spray coatings, hand applied coatings, mastics, flexible epoxy coating, fire retardant grades and potable water grades.

Ultracoat reinforces the strength of a structure when as well as being a waterproof and chemically resistant coating with a pH range of pH2-ph13, resistant to strong acids and strong alkalis (bases) and a wide range of chemicals and fuels.

Epoxy Coatings

Ultracoat Epoxy Coatings





Ultracoat Key Features and Benefits



Epoxy Coatings

  • 100% solids epoxy coating system – solvent free.

  • No VOCs – therefore ideal for use in confined spaces.

  • Highly chemical resistant (pH 2-14) Excellent resistance to H2S attack.

  • Excellent adhesion to damp substrates.

  • Waterproof and Structurally reinforcing.

  • Up to 10mm thick coating in one application.

  • Reduced overspray compared with other systems.

  • Does not promote the growth of algae or bacteria.

  • Bridges and fills cracks and voids during application.

  • High temperature resistance.

  • No primers required, fast 1 coat application, fast return to service.

  • Excellent adhesion to a wide range of substrates.

  • Full range of coatings and mastics for most substrate types.

  • 20+ year track record of successful projects.

Epoxy Case Studies

CASE STUDY - Concrete Manholes in Brisbane

Case Study – Concrete Manholes in Brisbane Substrate 1 x Concrete Manhole used in Trunk Line Sewer, Size = 1050 dia […]

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CASE STUDY - Concrete Catch Pits

Case Study – London Underground Substrate Details 2 Concrete Catch Pits approx size 1200x600x1500mm. The pits are located Approx 100m […]

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CASE STUDY: Brewery Waste Sump

Case Study – Brewery Waste Sump Substrate 2 sumps Material Precast Concrete caisson bolted together and sealed with Rubber Gaskets. […]

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